Filter Sand Manufacturer in India – High-Purity Silica Sand for Water Filtration

Filter Sand Manufacturer in India – High-Purity Silica Sand for Water Filtration

Starke is India’s leading manufacturer and global supplier of high-purity filter sand for drinking water and industrial applications. With 85+ years of mineral processing expertise, we produce precision-graded silica sand that meets AWWA B100, EN 12904, and BIS requirements for water filtration.

Our filter sand is engineered for low turbidity, fast filtration cycles, high dirt holding capacity, and long bed life, making it the preferred choice for WTPs, RO plants, industrial treatment systems, and municipal drinking water schemes.

What Is Filter Sand?

Filter sand is a precisely graded silica media used in water filtration systems to remove:

  • Suspended solids

  • Turbidity

  • Fine silt & clay

  • Organic impurities

  • Iron flocs

  • Colloidal particles

It is the first major filtration layer in pressure sand filters, multimedia filters, DM plants, and drinking water systems.

High-quality filter sand ensures:

  • Lower outlet NTU

  • Longer run cycles

  • Fewer backwashes

  • Longer vessel life

Why Starke Filter Sand Performs Better

Starke’s filter sand is produced using advanced washing, drying, screening, and magnetic separation technology to eliminate impurities such as:

  • Dust

  • Microfines

  • Iron contamination

  • Organic matter

  • Oversize/undersize grains

Our strict QC ensures uniformity, sphericity, and high silica content, which directly improves filtration efficiency.

Key Performance Advantages:

✔ Low turbidity < 5 NTU

✔ High silica content > 95%

✔ Uniformity Coefficient (UC) < 1.5

✔ Low fines < 1%

✔ Precise grain distribution

✔ High mechanical strength

✔ Long media life

✔ Fast backwash cleaning

This technical superiority is a major ranking and conversion advantage over competitors.

Available Grades of Filter Sand

We manufacture and supply the following filtration grades:

1. 0.40 – 0.80 mm (Most Common for WTP / RO Pretreatment)

  • E.S. 0.55–0.65 mm

  • Ideal for drinking water applications

2. 0.60 – 1.20 mm (Industrial & Municipal Filters)

  • Higher flow rate capability

3. 1.0 – 2.0 mm (Support Layer / High Flow Filters)

4. Custom Mesh Sizes Available

We can customize based on:

  • ASTM

  • EN

  • AWWA

  • Client technical specification

Technical Specifications of Starke Filter Sand

ParameterValue
Silica Content (SiO₂)> 95%
Bulk Density1.45 – 1.60 g/cm³
Specific Gravity2.55 – 2.65
Hardness7 Mohs
pHNeutral
Moisture< 1%
Acid Solubility< 2%
Uniformity Coefficient (UC)< 1.5
AngularitySub-angular, high surface area
Turbidity (after wash)< 5 NTU

Certified Granulometric Analysis (Sieve Analysis)

(Example for 0.40–0.80 mm filter sand)

ASTM MeshOpening (mm)% Retained
200.85 mm0–2%
250.71 mm60–70%
300.60 mm20–30%
400.425 mm5–10%
500.30 mm< 1%
PAN< 1%

D10 / D60 / UC

  • D10 ≈ 0.42 mm

  • D60 ≈ 0.63 mm

  • UC ≈ 1.50 (Excellent for drinking water use)

Applications of Starke Filter Sand

Drinking Water Treatment Plants (WTPs)

Removes turbidity, suspended solids, iron flocs.

RO & UF Pretreatment

Reduces SDI, protects membranes.

DM & Softener Plants

Ensures low pressure drop & high clarity.

ETP & STP Filtration Units

Reduces TSS, sludge, organic matter.

Swimming Pools

Clear water, reduced chlorine usage.

Industrial Filtration

Beverage, textile, food processing, pharma, chemicals.

Municipal Water Supply Schemes

Large-scale filtration with long bed life.

Recommended Bed Depth & Layer Configuration

For a standard 13 × 54 inch FRP vessel:

Layer 1 – Gravel (2–4 mm)

Depth: 4 inches
Qty: 45–55 kg

Layer 2 – Filter Sand 0.6–1.2 mm

Depth: 10 inches
Qty: 90–100 kg

Layer 3 – Fine Filter Sand 0.4–0.8 mm

Depth: 10–12 inches
Qty: 90–110 kg

Total media: 230–260 kg

Packaging Options

We supply in:

  • 25 kg laminated bags

  • 40 kg HDPE bags

  • 1,000 kg – 1,200 kg jumbo bags

  • Palletized export packing

Each bag includes:

  • Batch number

  • Sieve analysis

  • QC pass stamp

Why Starke Filter Sand Is Preferred Globally

✔ 85+ years of mineral processing knowledge

✔ EN 12904 & AWWA B100 compliant production

✔ NABL-tested quality parameters

✔ Global supply to Middle East, Africa, Europe, ASEAN

✔ Transparent QC – D10, D60, UC, SG, BD, turbidity

✔ Faster lead times

✔ Client-specific customization

✔ SGS / BV / Intertek inspection available

FAQ 

Q1: What is the standard size of filter sand for drinking water plants?

0.40–0.80 mm as per EN 12904 & AWWA B100.

Q2: What UC value is recommended?

UC < 1.5 ensures uniform filtration and long run cycles.

Q3: How often should filter sand be replaced?

Every 3–5 years depending on turbidity and run cycles.

Q4: What is the bulk density of filter sand?

Approximately 1.5–1.6 g/cm³.

Q5: How much filter sand is required per m³?

On average, 1.5 tons per m³.

Request a Free Sample, Sieve Analysis Report & Best Export Pricing

👉 Email: info@starkefiltermedia.com
👉 Website: www.starkefiltermedia.com
👉 WhatsApp: +919667082698

Download Section

  • 📄 Filter Sand Technical Datasheet (PDF)

  • 📊 Sieve Analysis + D10/D60 Curve (PDF)

  • 🧪 QC Report

  • 📦 Packing & Loading Chart for Export (PDF)